We specialise in aircraft component repairs that keep fleets compliant, operational and ready to fly.

Certified component repairs

Who do we support?

Including transport, surveillance, rotary-wing and fighter platforms. We understand the demands of mission-critical readiness and the importance of tight turnaround timelines.

Military Aircraft

Supporting narrow-body and wide-body aircraft commonly used in global airline fleets. Our services are tailored to meet commercial aviation standards and reliability expectations.

Commercial Airliners

We repair components used in corporate and private aviation, offering the same certified processes scaled to suit smaller fleets and fast-paced operators.

Business Jets

AirFlight Aerospace specialises in the certified repair and overhaul of aircraft components that keep your fleet operational and compliant. With approvals from the FAA, EASA and UK CAA, our work spans hydraulic, pneumatic and electromechanical systems used across both military and commercial aircraft.

All repairs are performed by certified technicians in accordance with FAA, EASA, and OEM specifications. We provide traceable documentation, test reports, and warranty coverage on all work performed.

We specialize in the repair and overhaul of hydraulic, pneumatic, and electromechanical components.

Hydraulic Systems

Disassembly, inspection, and testing of actuators, pumps, valves, and servo units
Replacement of seals, gaskets, and wear components using OEM-approved parts
Precision honing, plating, and machining to restore critical tolerances
Pressure testing and flow calibration to ensure performance to spec

Pneumatic Systems

Functional testing and repair of air-driven motors, regulators, valves, and accumulators
Leak detection and resealing using FAA/EASA-approved techniques
Cleaning and reconditioning of internal air paths to restore efficiency
Final functional testing under simulated operating conditions

Electromechanical Components

Repair and calibration of motors, actuators, and control units
Replacement of bearings, gears, wiring, and circuit elements as needed
Bench testing using OEM or custom-built test stands
Software uploads and functional simulations to verify performance

Landing Gear Systems

Complete disassembly, inspection, and non-destructive testing (NDT) of main and nose gear assemblies
Bushing and bearing replacement, chrome plating, machining, and dimensional restoration
Shock strut servicing and recharging (oleo struts)
Gear alignment, retract/extend cycle testing, and rigging checks
Corrosion removal, surface treatment, and paint to OEM or customer specification
Final assembly and dynamic functional testing using load simulators or test stands

Additional Mechanical Components

Overhaul of gearboxes, actuators, mechanical linkages, and control mechanisms
Replacement or refurbishment of cams, springs, gears, rods, and bearings
Precision machining and fitting of worn or damaged components
Functional testing to ensure smooth operation under load and in simulated conditions
Application of protective finishes and detailed compliance with OEM specs

Our capabilities include:

We're globally certified

Our FAA, EASA and UK CAA certifications underpin every repair we complete. Our processes are built to meet international aviation standards, ensuring traceability, repeatability and long-term reliability.

Certifications